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热塑性复合材料增材制造工艺与装备研究进展
Research progress of additive manufacturing process and equipment for thermoplastic composites

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文摘 热塑性复合材料具有较高的韧性与损伤容限以及良好的抗冲击性能。采用增材制造技术成形热塑性复合材料可实现高性能复杂构件的无模具精确成形,在航空航天等领域具有广阔的应用前景。本文介绍短切纤维增强与连续纤维增强热塑性复合材料增材制造技术的研究进展,比较不同树脂/纤维材料的成形工艺与力学性能,含有10%短切碳纤维的增材制造PEEK材料的拉伸强度达到109 MPa,模量为7.4 GPa,相比纯PEEK材料提升了85%。对于连续碳纤维增强ABS复合材料,当纤维含量为10%左右时,拉伸强度达到147 MPa,模量为4.185 GPa,分别是纯ABS材料的5倍与2倍。根据不同的工艺与材料体系,国内外开发的先进热塑性复合材料增材制造设备向大型化、集成化发展。最后,从材料、设备、工艺、应用的角度对连续/短切纤维增强热塑性复材增材制造的发展趋势进行展望与建议。
其他语种文摘 Thermoplastic composites exhibit high toughness and damage tolerance, as well as good impact resistance. Additive manufacturing offers an effective way for making high-performance complex thermoplastic composite components without molds, which has a broad application prospect in aerospace and other fields. This article introduces the research progress of additive manufacturing process of short-cut fibers/continuous fibers reinforced thermoplastic composites. The processes and mechanical properties of different resins and fibers are compared. For the additive manufactured PEEK reinforced with 10%(volume fraction, the same below) of shortcut carbon fibers, the tensile strength and modulus can reach 109 MPa and 7.4 GPa, respectively, which is 85% higher than the pure PEEK. For the additive manufactured ABS reinforced with 10% continuous carbon fibers, the tensile strength and modulus can reach 147 MPa and 4.185 GPa, respectively, which is 5 times and 2 times of pure ABS. According to different processing routes and material systems, the equipment for fabricating advanced thermoplastic composites becomes larger and more integrated. Finally, from the material, equipment, process and application perspectives, the challenges and opportunities of thermoplastic composites by additive manufacture are identified.
来源 航空材料学报 ,2023,43(3):1-11 【核心库】
DOI 10.11868/j.issn.1005-5053.2022.000174
关键词 热塑性复合材料 ; 增材制造 ; 连续纤维 ; 短切纤维 ; 原位固结
地址

中国航空制造技术研究院, 北京, 100024

语种 中文
文献类型 综述型
ISSN 1005-5053
学科 一般工业技术
文献收藏号 CSCD:7495481

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引证文献 3

1 霍红宇 高性能连续纤维增强热塑性预浸料及复合材料制备工艺研究进展 材料工程,2025,53(3):44-53
CSCD被引 1

2 王成博 基于自动铺放技术的聚芳醚酮复合材料后处理工艺优化 航空材料学报,2025,45(3):32-42
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